Intelligent manufacturing is the main direction of "Made in China 2025", and it is an advanced form of the deep integration of a new generation of information technology and manufacturing. Today, a new generation of intelligent manufacturing technology formed by the deep integration of a new generation of artificial intelligence technology and advanced manufacturing technology is mainly reflected in the continuous emergence of new models and new businesses such as lean production, flexible manufacturing, concurrent engineering, agile manufacturing, and digital manufacturing. Smart manufacturing is the strategic base point for the transformation and upgrading of the manufacturing industry. How to further explore the new path of innovation and development of Shanxi's manufacturing industry? How can Shanxi seize the high point of high-quality development of "intelligence"?
In-depth integration The manufacturing industry is on the "smart" fast lane
Smart office, smart life, smart home... The power of technology makes people feel magical and remote. It can always infiltrate and change our lives silently. The in-depth integration of intelligence and manufacturing has resulted in intelligent manufacturing. In Shanxi Comprehensive Reform Demonstration Zone, the concept of intelligent manufacturing has penetrated into all links of manufacturing enterprises.
In the digital economy era, mobile phones, computers, smart watches, we all need screens to get information all the time. The manufacture of an electronic display screen requires key processes such as "cutting, attaching, bonding, defoaming, and backlighting". CLP Fenghua Information Equipment Co., Ltd. is such an innovative enterprise specializing in the development and manufacturing of semiconductor display process equipment.
"The backlight module is the eye of the display, which is made up of 4 to 5 layers of films. We use robots and visual alignment methods, and the lamination accuracy can reach plus or minus 0.05 mm, making the display effect more uniform and reliable." Li Xiaopeng, deputy manager of the product division, told reporters that as a provincial-level intelligent manufacturing demonstration enterprise, Fenghua also has the domestically original "display panel intelligent cutting system" and the internationally advanced "automatic on-board bonding production line" and other equipment.
5G, big data, industrial Internet, cloud computing and other new-generation information technologies have given industrial manufacturing an intelligent foundation, and the root of all these lies in the safety, stability, and efficiency of computers and servers. Shanxi Baixin Xinchuang Industrial Base gathers a large number of enterprises in the Xinchuang industry chain from monitors, power supplies to computers, servers, etc. Here, a complete machine will be offline within 90 seconds.
Hu Weiguo, Production Director of the Manufacturing Center of Baixin Xinchuang Industrial Base, introduced: "Through the MES system interface, the output and inspection conditions of each process can be fully displayed. We scan the code for data at each station and station. Collect it to facilitate traceability and analysis, and improve overall efficiency."
If manufacturing technology is the core competitiveness of an enterprise, then the development of industrial software is to formulate ideas and build brains for this competitiveness. In the Shanxi Comprehensive Reform Demonstration Zone, more than 90 companies have applied Huawei's software development cloud platform, which integrates the models and tools required for the entire software development process, making software production more efficient and intelligent, and boosting the manufacturing industry. Cloud".
At present, the Shanxi Comprehensive Reform Demonstration Zone has gathered more than 160 smart manufacturing-related enterprises, with a total industrial output value of 107 billion yuan, and a number of smart manufacturing levels are in the forefront of the national industry. Last year, the demonstration zone was awarded the title of "National Intelligent Manufacturing High-tech Industrialization Base" by the Ministry of Science and Technology. "The evaluation and construction of this base has pointed out the direction for us to build a modern industrial system supported by advanced manufacturing." Chen Yongli, member of the Party Working Committee and deputy director of the management committee of the Shanxi Transformation and Comprehensive Reform Demonstration Zone, said, "It also helps Shanxi has achieved new achievements in the high-quality development of central China in the new era, which is conducive to improving the overall innovation power of the demonstration zone."
Policy support The manufacturing industry is moving towards high-end, smart and green
Promoting intelligent manufacturing is a major trend in the development of global manufacturing. In Shanxi, there are 6 national-level intelligent manufacturing pilot demonstration enterprises. Except for TISCO Stainless, three are in Shanxi Comprehensive Reform Demonstration Zone, and the remaining two are in Yuncheng.
According to a statistical data last year, in 2020, Yuncheng’s fixed asset investment was 63.81 billion yuan, ranking second in the province’s growth rate. Among them, manufacturing investment increased by 19.9% year-on-year, contributing 43.5% to the total investment. Investment increased by 4.8%; the added value of manufacturing accounted for more than 75% of the city's regulated industries, which was 40% higher than the provincial average.
Talking about the driving force supporting the strong development of the manufacturing industry, Cui Yuanbin, the deputy mayor of Yuncheng City, said that on the one hand, it is the self-consciousness of actively serving enterprises and the establishment of the "One Alliance Five" package alliance project and corporate mechanism at the municipal leadership level; on the other hand, from Due to the forced assessment, the "Five Ones" project promotion mechanism has been established, forcing counties and districts to focus on industries, industries, and projects. "We have strengthened policy promotion and issued the "Implementation Plan for Building a Strong City in Emerging Industries" to create an emerging industrial cluster with'Heqi Biomaterials' as an industrial landmark, and help enterprises to create a first-class innovation ecology and build a high-energy industry in an all-round and all-factor way. Ecology. At the same time, a development forum will be held to invite domestic and foreign experts and scholars, especially academicians of the Chinese Academy of Sciences and Chinese Academy of Sciences, to teach and lead the way for enterprises, guide enterprises to realize conceptual transformation, seize opportunities in the development of emerging industries and future industries, and take the lead."
In the process of vehicle manufacturing, one of the most critical links is welding. Walking into the welding workshop of Dayun Automobile Co., Ltd., more than 200 intelligent robots are working. They can not only ensure accurate welding of more than 100 stations at the same time, so that the stamping parts can be welded and assembled perfectly with high quality, but also can be grasped. , Handling, gluing, piping, etc.
In the Universiade, the numerical control rate of key equipment reached more than 70%. Not only does a new energy vehicle roll off the line in 2 minutes, the precision of body manufacturing has also reached the advanced level in the industry. The application of intelligent equipment makes Universiade a "black light factory" that can be operated without manual operation and can be turned off. An efficient and integrated information management platform has increased the production efficiency of enterprises by more than 20% and reduced operating costs by 30%.
In order to shorten the pain period of enterprises, the Shanxi Comprehensive Reform Demonstration Zone has also adopted a series of effective measures, including comprehensive research on the development and demand of intelligent manufacturing of enterprises, and hiring well-known domestic and foreign enterprises to provide consultations for enterprises. In addition, the company's intelligent transformation plan has been further upgraded and improved, relying on the public service platform to do a good job of docking services.
Lean management To be more intelligent in the development of more benefits
Whether in the comprehensive reform zone or Yuncheng, many companies have implanted the gene of intelligent manufacturing. Han Jianming, chairman of Zhongke Tongchang Information Technology Group Co., Ltd., believes that the future development of intelligent manufacturing should focus on the two ports of intelligence and manufacturing.
"First consider the application of a new generation of new technologies and information technology, as well as the application of Internet technology and Internet of Things technology, which can be transformed into the production process, allowing enterprises to enter artificial intelligence, or making factories'smart'." Han Jianming suggested "Every manufacturing company has its own core competitiveness, or its own differentiated competitiveness, or its own product’s unique competitiveness. We must work hard in manufacturing, overcome difficulties, and constantly Breakthrough. With the wings of intelligence in the manufacturing industry, it is even more powerful."
Shanxi Comprehensive Reform Demonstration Zone is a national intelligent manufacturing high-tech industrialization base, and Shanxi also has a national-level intelligent manufacturing pilot demonstration enterprise. How to make Shanxi's intelligent manufacturing enter a stage of rapid development? Wang Hao, a researcher at CCID Research Institute of Industry and Information Technology, said, In recent years, Shanxi Province has realized the promotion of the value of the industrial chain and the upgrading of the industrial structure through the large-scale application and promotion of intelligent manufacturing technology and production models. In the next step, Shanxi should strive to realize the demonstration of digital manufacturing, the promotion of networked manufacturing, and the transformation and upgrading of intelligent manufacturing through the promotion and application of new generation information technologies such as industrial Internet, big data, and artificial intelligence.
Intelligence is the deep integration and innovative integration of manufacturing technology and information technology. Intelligent equipment, software development, scientific research institutes, industry associations and other units must be brought together to achieve the ultimate realization of "intelligence" and "quality". Shanxi Skyworth Technology Group, located in the comprehensive reform zone, launched a high-end manufacturing smart factory project, with an intelligent productivity of 90%, and the factory employs 600 people, compared with 1,500 for similar traditional enterprises. At present, the per capita output value has reached 4.76 million yuan, which is about 3 million yuan higher than that of similar traditional enterprises, and the increase efficiency has reached 376%.
Intelligent manufacturing can not only help companies improve quality and efficiency, but also intelligently control their energy conservation and emission reduction. Entering the management and control center of Fusheng Aluminum Industry in Yuncheng City, the whole process has been intelligently controlled from the entry of raw materials, to product production, and then to outbound sales.
The intelligence of the whole process has also promoted the upgrade of environmental protection. This company has passed the assessment and verification of the "Environmental A-level Enterprise" by the expert group of the Ministry of Ecology and Environment, and is the only company in the alumina industry in the country that has passed this assessment. As one of the national-level intelligent manufacturing pilot demonstration enterprises, Fusheng Aluminum has saved more than 10% of annual costs and increased per capita labor efficiency by more than 30%.
